Virtual Farming
Cellulosic Ethanol Plants
The Department of Energy awarded these 6 facilities with grant money to start production of cellulose ethanol. These are the 1st commercial ethanol plants in the nation to be constructed.
The following six projects were selected:
· Abengoa Bioenergy Biomass of Kansas, LLC of Chesterfield, Missouri, up to $76 million.
The proposed plant will be located in the state of Kansas. The plant will produce 11.4 million gallons
of ethanol annually and enough energy to power the facility, with any excess energy being used to
power the adjacent corn dry grind mill. The plant will use 700 tons per day of corn stover, wheat
straw, milo stubble, switchgrass, and other feedstocks.
Abengoa Bioenergy Biomass investors/participants include: Abengoa Bioenergy R&D, Inc.; Abengoa
Engineering and Construction, LLC; Antares Corp.; and Taylor Engineering.
· ALICO, Inc. of LaBelle, Florida, up to $33 million.
The proposed plant will be in LaBelle (Hendry County), Florida. The plant will produce 13.9 million
gallons of ethanol a year and 6,255 kilowatts of electric power, as well as 8.8 tons of hydrogen and 50
tons of ammonia per day. For feedstock, the plant will use 770 tons per day of yard, wood, and
vegetative wastes and eventually energycane.
ALICO, Inc. investors/participants include: Bioengineering Resources, Inc. of Fayetteville, Arkansas;
Washington Group International of Boise, Idaho; GeoSyntec Consultants of Boca Raton, Florida; BG
Katz Companies/JAKS, LLC of Parkland, Florida; and Emmaus Foundation, Inc.
· BlueFire Ethanol, Inc. of Irvine, California, up to $40 million.
The proposed plant will be in Southern California. The plant will be sited on an existing landfill and
produce about 19 million gallons of ethanol a year. As feedstock, the plant would use 700 tons per day
of sorted green waste and wood waste from landfills.
BlueFire Ethanol, Inc. investors/participants include: Waste Management, Inc.; JGC Corporation;
MECS Inc.; NAES; and PetroDiamond.
· Broin Companies of Sioux Falls, South Dakota, up to $80 million.
The plant is in Emmetsburg (Palo Alto County), Iowa, and after expansion, it will produce 125 million
gallons of ethanol per year, of which roughly 25percent will be cellulosic ethanol. For feedstock in
the production of cellulosic ethanol, the plant expects to use 842 tons per day of corn fiber, cobs, and
stalks.
Broin Companies participants include: E. I. du Pont de Nemours and Company; Novozymes North
America, Inc.; and DOE’s National Renewable Energy Laboratory.
· Iogen Biorefinery Partners, LLC, of Arlington, Virginia, up to $80 million.
The proposed plant will be built in Shelley, Idaho, near Idaho Falls, and will produce 18 million
gallons of ethanol annually. The plant will use 700 tons per day of agricultural residues including
wheat straw, barley straw, corn stover, switchgrass, and rice straw as feedstocks.
Iogen Biorefinery Partners, LLC investors/partners include: Iogen Energy Corporation; Iogen
Corporation; Goldman Sachs; and The Royal Dutch/Shell Group.
· Range Fuels (formerly Kergy Inc.) of Broomfield, Colorado, up to $76 million.
The proposed plant will be constructed in Soperton (Treutlen County), Georgia. The plant will
produce about 40 million gallons of ethanol per year and 9 million gallons per year of methanol. As
feedstock, the plant will use 1,200 tons per day of wood residues and wood based energy crops.
MORE Range
Fuels investors/participants include: Merrick and Company; PRAJ Industries Ltd.; Western
Research Institute; Georgia Forestry Commission; Yeomans Wood and Timber; Truetlen County
Development Authority; BioConversion Technology; Khosla Ventures; CH2MHill; Gillis Ag and
Timber.
Perennial Grasses for Bioenergy
| by John Guretzky |
In the 2006 State of the Union Address, President George W. Bush proposed the Advanced Energy Initiative to reduce U.S. dependence on foreign oil through accelerated development of domestic, renewable alternatives to gasoline and diesel fuels. A goal of the initiative was to make ethanol derived from cellulosic biomass (crop residues, fast-growing trees and grasses) cost competitive with grain ethanol by 2012. Transportation fuels derived from cellulose - the fibrous material of plants - offer an attractive alternative as an abundant, domestic and renewable resource.
The U.S. Department of Energy identified switchgrass as a model cellulosic crop because it combined more attributes desirable for bioenergy production than other grasses. Among these attributes, switchgrass was a seeded, perennial grass native throughout North America. It was widely distributed and productive across a wide geographical range.
In research at Ardmore, we have found biomass yields of switchgrass (cultivar “Alamo”) to average 6.5 tons per acre. Multilocation experiments were initiated in 2007 to evaluate the response of switchgrass to nitrogen, phosphorous and potassium fertilization rates, and biomass harvesting. Data is limited or sometimes nonexistent on biomass yields of other perennial grasses for bioenergy production in Oklahoma.
A number of perennial grasses can be produced in Oklahoma that may provide substantial net benefits to the national goal of making cellulosic ethanol cost competitive. These grasses include, among others, giant reed, weeping lovegrass, miscanthus, Indiangrass, big bluestem, bermudagrass and Johnsongrass. In some trials conducted in Europe and North America, biomass yields of miscanthus have averaged 10 tons per acre compared to 5 tons per acre for switchgrass. Research in Alabama has reported biomass yields of giant reed to reach 15 tons per acre. Giant reed frequently can be found growing as an ornamental in residential neighborhoods in Oklahoma. Indiangrass and big bluestem, in addition to switchgrass, are tall, perennial grasses native to Oklahoma. They are characteristic of productive rangelands. Weeping lovegrass is a perennial, warm-season grass adapted to Oklahoma that grows particularly well on sandy soils.
A number of concerns exist while evaluating any of these grasses as a bioenergy feedstock. First and foremost, the grasses will have to produce a lot of biomass at a low cost. Large biomass yields are necessary to reduce transportation distances and improve the economy of scale for a biorefinery. A second concern is their nitrogen fertilizer and water use efficiencies. As nitrogen fertilizer costs continue to rise and water supplies increasingly become limited, it will be important that these feedstocks produce biomass with less water and nitrogen. Third, establishment costs need to be low. Switchgrass has an advantage because seed is generally available. We have found establishment costs of switchgrass to range from $75 to $150 per acre. A disadvantage of miscanthus and giant reed is that they must be propagated vegetatively. Planting of root, rhizome and stem cuttings to achieve stands has been estimated to increase establishment costs to $350 to $500 per acre.
Additional concerns with these grasses are their invasiveness and resistance to pests. Johnsongrass is commonly considered a weed. Some have expressed concerns about miscanthus and giant reed escaping managed croplands to become weeds in natural lands. Another concern that exists with any of the grasses is their resistance to disease and other pest outbreaks when planted as a monoculture crop. Being clones and having less genetic diversity, miscanthus and giant reed may be susceptible to increased risk from disease and insect pressures.
Roadmap for Bioenergy
Advisory Committee Updates Roadmap for Bioenergy and Biobased Products in the United States Ken Green, BCS, IncorporatedThe Biomass Research and Development Technical Advisory Committee recently released its 2007 Roadmap for Bioenergy and Biobased Products in the United States . The Roadmap lays out a concrete R&D strategy and recommends policy measures needed to advance biomass technologies and help create an economically viable, sustainable and environmentally desirable biobased industry. The Committee’s Roadmap also reflects progress made since the Committee’s original Roadmap released in 2002, plus the dramatic rise in interest in biomass technologies that has occurred since then. The Biomass R&D Technical Advisory Committee developed the Vision for Bioenergy and Biobased Products in the United States and the Roadmap for Bioenergy and Biobased Products in the United States to define a set of achievable quantitative goals and identify an R&D strategy to enable these goals. Developed in 2002, these documents have since been used to guide the joint research solicitation issued each year by the U.S. Departments of Agriculture and Energy. Having made important progress since then, the Committee was asked by the Secretaries of Agriculture and Energy in 2005 to update its Vision and Roadmap. The Vision was updated in December of 2006 and established aggressive goals for the role of biobased fuels, products and power in the U.S. economy. The newly released Roadmap steps up to these ambitious goals with a highly focused R&D strategy that guides near-, mid-, and long-term efforts so as to advance all the processes that comprise the biomass-to-biofuels chain. Since biomass feedstocks, distribution and production systems, and retail markets for biofuels and bioproducts vary widely by region, regional Roadmap workshops were held in the Central, Western and Eastern U.S. to ensure the Roadmap reflected localized issues and opportunities. Each Regional Workshop was chaired by a member of the Committee: Tom Binder of ADM chaired the Central, Ralph Cavalieri of Washington State University chaired the Western, and Doug Hawkins of Rohm and Haas chaired the Eastern. At each of these workshops, facilitated discussions helped local experts to identify feedstock, production, infrastructure, and market-related barriers to achieving Vision goals. Workshop participants then mapped technical and policy recommendations to overcome those barriers. BCS, Incorporated worked with each of the chairs to organize and facilitate the workshops as well as develop the Roadmap document. The Roadmap integrates those recommendations into a research strategy addressing several key areas in the biomass-to-biofuels chain: 1. Feedstock System § Plant Science Research§ Harvesting and Treatment§ Resource Management and Sustainable Development§ Economic Analysis 2. Processing and Conversion§ Analysis of Processes Found in Nature§ Oils, Sugars, and Protein Platforms§ New Approaches to Separations§ Modular and Decentralized Preprocessing and Conversion Systems§ Biodiesel Production§ Conversion Processes (Biochemical and Thermochemical)3. Transportation, Storage, and Distribution Infrastructure§ Pipelines§ Rail, Barge, and Highway§ Systems Integration§ Regional Markets4. End-Use Markets 5. Crosscutting Processes and Technologies§ Biorefinery Demonstration and Deployment§ Transportation Studies§ Modular/Distributed Systems§ Integrated Systems Analysis§ Metrics Development § Other Analytical Studies The Roadmap will continue to be used as a reference document for applicants seeking research funds under the joint solicitation for biomass research issued annually by the U.S. Departments of Agriculture and Energy.
With increased national interest in bioenergy, the Roadmap can also provide strategic guidance to other national initiatives that seek to increase energy security and reduce dependence on oil, such as the President’s “Twenty in Ten” goal which establishes an even more aggressive goal for biofuels than the Committee’s Vision. Although the Committee’s Vision document and its Regional Roadmap Workshops preceded the launch of “Twenty in Ten,” the Committee’s Roadmap fully supports the initiative. However, “Twenty in Ten” warrants major advances in the categories of research and policy outlined in the Roadmap, especially in plant sciences and conversion technologies, to make cellulosic ethanol cost competitive. It will require infrastructure development to harvest, store, transport, and treat feedstocks, as well as advances in technology and infrastructure to produce and distribute biofuels.